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Pottery

  • Author : Spenowr
  • Category : Craft


Pottery is the ceramic material which makes up pottery wares, of which major types include earthenware, stoneware and porcelain. The place where such wares are made by a potter is also called a pottery (plural "potteries"). The definition of pottery used by the American Society for Testing and Materials (ASTM) is "all fired ceramic wares that contain clay when formed, except technical, structural, and refractory products.

Pottery is one of the oldest human inventions, originating before the Neolithic period, with ceramic objects like the Gravettian culture Venus of Dolní Vestonice figurine discovered in the Czech Republic date back to 29,000–25,000 BC,[3] and pottery vessels that were discovered in Jiangxi, China, which date back to 18,000 BC. Early Neolithic pottery have been found in places such as Jomon Japan (10,500 BC),the Russian Far East (14,000 BC), Sub-Saharan Africa and South America.

Pottery is made by forming a ceramic (often clay) body into objects of a required shape and heating them to high temperatures in a kiln which removes all the water from the clay, which induces reactions that lead to permanent changes including increasing their strength and hardening and setting their shape. A clay body can be decorated before or after firing; however, prior to some shaping processes, clay must be prepared. Kneading helps to ensure an even moisture content throughout the body. Air trapped within the clay body needs to be removed. This is called de-airing and can be accomplished either by a machine called a vacuum pug or manually by wedging. Wedging can also help produce an even moisture content. Once a clay body has been kneaded and de-aired or wedged, it is shaped by a variety of techniques. After it has been shaped, it is dried and then fired.

History

A great part of the history of pottery is prehistoric, part of past pre-literate cultures. Therefore, much of this history can only be found among the artifacts of archaeology. Because pottery is so durable, pottery and shards of pottery survive from millennia at archaeological sites, and are typically the most common and important type of artifact to survive. Many prehistoric cultures are named after the pottery that is the easiest way to identify their sites, and archaeologists develop the ability to recognise different types from small shards.

Before pottery becomes part of a culture, several conditions must generally be met.

·         First, there must be usable clay available. Archaeological sites where the earliest pottery was found were near deposits of readily available clay that could be properly shaped and fired. China has large deposits of a variety of clays, which gave them an advantage in early development of fine pottery. Many countries have large deposits of a variety of clays.

·         Second, it must be possible to heat the pottery to temperatures that will achieve the transformation from raw clay to ceramic. Methods to reliably create fires hot enough to fire pottery did not develop until late in the development of cultures.

·         Third, the potter must have time available to prepare, shape and fire the clay into pottery. Even after control of fire was achieved, humans did not seem to develop pottery until a sedentary life was achieved. It has been hypothesized that pottery was developed only after humans established agriculture, which led to permanent settlements. However, the oldest known pottery is from China and dates to 20,000 BC, at the height of the ice age, long before the beginnings of agriculture.

·         Fourth, there must be a sufficient need for pottery in order to justify the resources required for its production.

Production stages

Clay ware takes on varying physical characteristics during the making of pottery.

·         Greenware refers to unfired objects. At sufficient moisture content, bodies at this stage are in their most plastic form (they are soft and malleable, and hence can be easily deformed by handling).

·         Leather-hard refers to a clay body that has been dried partially. At this stage the clay object has approximately 15% moisture content. Clay bodies at this stage are very firm and only slightly pliable. Trimming and handle attachment often occurs at the leather-hard state.

·         Bone-dry refers to clay bodies when they reach a moisture content at or near 0%. At that moisture level, the item is ready to be bisque fired.

·         Biscuit (or bisque) refers to the clay after the object is shaped to the desired form and fired in the kiln for the first time, known as "bisque fired" or "biscuit fired". This firing changes the clay body in several ways. Mineral components of the clay body will undergo chemical changes that will change the colour of the clay.

·         Glaze fired is the final stage of some pottery making. A glaze may be applied to the bisque form and the object can be decorated in several ways. After this the object is "glazed fired", which causes the glaze material to melt, then adhere to the object. The glaze firing will also harden the body still more as chemical processes can continue to occur in the body.

Clay bodies and mineral contents

There are several materials that are referred to as clay. The properties which make them different include: Plasticity, the malleability of the body; the extent to which they will absorb water after firing; and shrinkage, the extent of reduction in size of a body as water is removed. Different clay bodies also differ in the way in which they respond when fired in the kiln. A clay body can be decorated before or after firing. Prior to some shaping processes, clay must be prepared. Each of these different clays are composed of different types and amounts of minerals that determine the characteristics of resulting pottery. There can be regional variations in the properties of raw materials used for the production of pottery, and this can lead to wares that are unique in character to a locality. It is common for clays and other materials to be mixed to produce clay bodies suited to specific purposes. A common component of clay bodies is the mineral kaolinite. Other mineral compounds in the clay may act as fluxes which lower the vitrification temperature of bodies. Following is a list of different types of clay used for pottery.

·         Kaolin, is sometimes referred to as China clay because it was first used in China. Used for porcelain.

·         Ball clay An extremely plastic, fine grained sedimentary clay, which may contain some organic matter. Small amounts can be added to porcelain to increase plasticity.

·         Fire clay A clay having a slightly lower percentage of fluxes than kaolin, but usually quite plastic. It is highly heat resistant form of clay which can be combined with other clays to increase the firing temperature and may be used as an ingredient to make stoneware type bodies.

·         Stoneware clay Suitable for creating stoneware. This clay has many of the characteristics between fire clay and ball clay, having finer grain, like ball clay but is more heat resistant like fire clays.

·         Common red clay and Shale clay have vegetable and ferric oxide impurities which make them useful for bricks, but are generally unsatisfactory for pottery except under special conditions of a particular deposit.

Bentonite An extremely plastic clay which can be added in small quantities to short clay to increase the plasticity.

Reference Links:  https://en.wikipedia.org/wiki/Pottery


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